Magnet Manufacturing

BEco grade
Downstream9 facilities tracked

Production of high-performance sintered or bonded NdFeB permanent magnets - the critical component in EV motors, wind turbines, and defence systems.

Where does the mass go?

Material flow balance — per 100 t NdFeB alloy input

FeedstockProcessValuable OutputBy-product

Critical Ratio

~35% of alloy input becomes recyclable swarf during precision machining - the primary feedstock for urban mining

Ratings

Capital Outlay$$$ High
Technical DifficultyHigh
Geopolitical SensitivityExtreme
Energy Intensity⚡⚡ Medium
Environmental Footprint🍃🍃 B - Low-moderate impact
Value Add5x-10x
Technical MoatExtreme

Material Flow

INNdFeB Alloys
OUTSintered / Bonded Magnets

Key Reagents / Inputs

  • Iron
  • Boron
  • Dysprosium
  • Terbium

Waste Outputs

  • Metal swarf and cutting waste
  • Acid pickling effluent
  • Hydrogen off-gas
  • Sinter dust